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BS EN 16510-1:2022:2023 Edition

BS EN 16510-1:2022:2023 Edition

$215.11

Residential solid fuel burning appliances – General requirements and test methods

Published By Publication Date Number of Pages
BSI 2023 168
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This document is applicable to residential solid fuel burning appliances of which the nominal space heat output is more than 6 % of the combined nominal space heat output and nominal water heat output (total heat output). This document specifies requirements relating to the design, manufacture, construction, safety and performance (efficiency and emission) of appliances fired by solid fuel (hereafter referred to as ā€œappliance(s)ā€) and provides instructions for them. Furthermore, it also gives provisions for the evaluation of conformity, i.e. initial type testing (ITT) and factory production control (FPC) and marking of these appliances. This document specifies CO, NOx, OGC and particulate matter (PM) emission test methods. This document is as well applicable to appliances intended to carry the load of a chimney. Appliances receiving combustion air through ductwork from outside the external envelope, which is not air tight, are not considered roomsealed. This document is not applicable to appliances with boiler parts in contact with fire or flue gases other than when the boiler parts are manufactured from steel or cast iron. This document is not applicable to appliances with a boiler intended for water systems having: – water temperatures above 110 Ā°C and/or an operating pressure of more than 300 kPa (3 bar); – direct contact with sanitary hot water. This document is not applicable to appliances to be operated with ventilating systems which are intended to operate with pressure below -15 Pa in the room of installation of the appliance in relation to the outside atmosphere.

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PDF Pages PDF Title
2 undefined
12 1 Scope
2 Normative references
14 3 Terms and definitions
26 4 Descriptive features
4.1 Designation of appliances
27 4.2 System boundary
4.3 Production documentation
28 4.4 Construction and materials
4.4.1 General construction
4.4.1.1 Design, manufacture and assembly
29 4.4.1.2 Durability
4.4.2 Integral boiler or heat exchanger
4.4.2.1 General
4.4.2.2 Integral boilers constructed of steel
32 4.4.2.3 Integral boilers constructed of cast iron
33 4.4.2.4 Integral Boiler shell tappings
35 4.4.2.5 Heat exchangers that are not directly in contact with fire or flue gases
4.4.3 Cleaning of heating surfaces
4.4.4 Flue gas outlet
4.4.5 Flueways
36 4.4.6 Components built-in the flue ways
4.4.7 Ashpan and ash removal
4.4.8 Bottomgrate
4.4.9 Combustion air supply
4.4.9.1 Primary combustion air control device
37 4.4.9.2 Secondary combustion air control device
4.4.10 Damper
4.4.11 Charging doors and ash-pit doors
4.4.12 Flue bypass device
4.4.13 Internal flue gas diverter
4.4.14 Front firebars
4.4.15 Fossil solid fuel and peat briquettes burning appliances
4.4.16 Draught regulator
38 4.4.17 Cut-off device for inset appliances without doors
4.4.18 Convection air outlet for inserts for Kachelofen/Putzofen
4.4.19 Oven door of cookers
4.4.20 Hotplate and top plate of cookers
4.4.21 Main/additional ovens of cookers
4.4.22 Ashpit and ashpit cover/door of cookers
39 4.4.23 Oven temperature indicators for cookers
4.4.24 Air inlet for pellet appliances according to EN 16510-2-6
4.4.25 Retort for pellet appliances according to EN 16510-2-6
4.4.26 Heat output control device for pellet appliances according to EN 16510-2-6
4.4.27 Hopper for pellet appliances according to EN 16510-2-6
4.5 Sound level
40 4.6 Load bearing capacity
5 Safety requirements
5.1 Natural draught
5.2 Open operation of an appliance
5.3 Strength and leak tightness of integral boiler shells
5.4 Temperature rise in the fuel storage (other than the fuel hopper)
41 5.5 Temperature rise of the operating components
5.6 Protection of combustible materials
5.7 Safety devices for appliances fitted with an integral boiler
5.7.1 General
5.7.2 Appliances intended for sealed water systems
5.7.2.1 General
5.7.2.2 Thermal discharge control
5.7.2.3 Safety heat exchanger
42 5.7.3 Safety devices for appliances fitted with a heat exchanger that are not directly in contact with fire
5.8 Electrical safety and functional safety of electrical components
5.8.1 General
5.8.2 Electrical safety
5.8.3 Functional safety of control functions with electrical components
5.8.4 Risk assessment
43 5.9 Safety requirements of roomsealed appliances
5.9.1 Tightness related to CO-emission
5.9.2 Overall leakage rate
5.10 Minimum distances from non-combustible walls
44 5.11 Requirements for appliances suitable for a shared flue system
5.12 General safety aspects of the water system
6 Operation requirements
6.1 General
45 6.2 Flue gas temperature and flue gas outlet temperature
6.2.1 General
6.2.2 Flue gas temperature at safety test
6.3 Emissions
6.3.1 General
46 6.3.2 Carbon monoxide emission
6.3.3 NOx emissions
6.3.4 Emission of organic gaseous carbon (OGC)
6.3.5 Particulate matter (PM) emissions
47 6.3.6 Threshold levels for emissions according to appliance types
6.4 Efficiency
6.4.1 General
48 6.4.2 Seasonal space heating efficiency
6.4.3 Energy efficiency index (EEI)
6.4.4 Energy efficiency class
49 6.5 Flue draught
50 6.6 Recovery test
6.7 Refuelling intervals
6.8 Space heat output
6.9 Water heat output
6.10 User operations
51 6.11 Auxiliary electrical energy consumption
6.12 Flue gas mass flow
7 Appliance instructions
7.1 General
7.2 Installation instructions
54 7.3 User operating and maintenance instructions
56 8 Environmental sustainability
8.1 General
57 8.2 Calculation rules
8.2.1 Declared and functional unit
8.2.2 Reference lifetime
8.3 Product stage
8.3.1 General
58 8.3.2 Production processes
8.3.3 Processes to be reported
59 8.3.4 Transport from the manufacturer to the site of use
60 8.4 Use stage
8.5 End-of-life stage
8.5.1 General
8.5.2 Scenarios for end-of-life
61 8.5.3 Transport to waste processing
8.6 Data collection/quality/basis
62 8.7 Content of environmental sustainability information
63 9 Assessment and verification of constancy of performance ā€“ AVCP
64 10 Marking and technical datasheet
69 Annex A (normative)Test methods
A.1 Test environment
A.1.1 Ambient room temperature
A.1.2 Cross-draught
A.1.3 External sources
A.2 Test assembly
A.2.1 General
70 A.2.2 Trihedron
71 A.2.3 Measurement section
A.2.3.1 General arrangement
72 A.2.3.2 Flue gas temperature measurement
A.2.3.3 Flue gas sampling
A.2.3.4 Static pressure measurement
A.2.3.5 Safety distance to the applianceā€™s front measurement
73 A.2.4 Connection of appliance to measurement section
A.2.5 Water circuit for appliances with integral boilers
74 A.3 Measurement equipment
75 A.4 Test procedures
A.4.1 Appliance installation
A.4.1.1 General
A.4.1.2 General tests before installation
A.4.1.3 Appliance installation procedure
A.4.2 Fuel load and basic firebed
A.4.2.1 Basic firebed
76 A.4.2.2 Calculation of fuel load
A.4.3 Fuelling and de-ashing the fire
A.4.4 Flue gas losses
A.4.4.1 General
A.4.4.2 Composition of the flue gas
77 A.4.4.3 Ambient room and flue gas temperatures
A.4.5 Water heat output
A.4.5.1 General
A.4.5.2 Procedure
A.4.6 Combustible heat losses in the residue
A.4.7 Performance test at nominal heat output
A.4.7.1 General
78 A.4.7.2 Ignition and pre-test period
79 A.4.7.3 Test period
81 A.4.8 Part load heat output test
82 A.4.9 Slow combustion and recovery test
A.4.9.1 General
A.4.9.2 Pre-test period
A.4.9.3 Test period
83 A.4.9.4 Recovery test period
A.4.10 Safety tests
A.4.10.1 General
A.4.10.2 Load bearing capacity test
A.4.10.3 Safety test for open operation
84 A.4.10.4 Temperature safety tests
87 A.4.10.5 Natural draught safety test
88 A.4.10.6 Type pressure test for integral boilers
A.4.10.7 Test for operation of thermal discharge control and safety heat exchanger
90 A.4.11 Safety tests of roomsealed appliances
A.4.11.1 General
A.4.11.2 Appliance leak tightness tests
92 A.5 Test results
93 A.6 Calculation methods
A.6.1 Notations and units used
95 A.6.2 Formulae
A.6.2.1 Heat losses and efficiency
98 A.6.2.2 Total heat output
A.6.2.3 Water heat output
A.6.2.4 Space heat output
A.6.2.5 Flue gas mass flow
99 A.6.2.6 CO content at 13 % oxygen
100 A.6.2.7 Specific heat value of the combustion products
A.6.2.8 Volume, at NTP, of carbon monoxide (VCO,STP)
A.6.2.9 Calculation of CO2max
101 A.6.2.10 Calculation of flue gas outlet temperature
A.7 Test report
117 Annex B (normative)Test fuels and recommended fuels
B.1 General
B.2 Test fuel
B.2.1 Selection of test fuel
B.2.2 Storage, preparation and analysis
118 B.3 Tests for recommended fuels
B.3.1 Basis of testing
119 B.3.2 Test methods and criteria
124 Annex C (informative)Arrangement for measuring the leakage rate
125 Annex D (normative)Measuring procedure for nitrogen oxides (NOx)
D.1 General procedure
D.2 Measuring principle of analysers
D.2.1 General description
126 D.2.2 Chemiluminescence method (EN 14792:2017)
127 D.2.3 Non-dispersive infrared (NDIR) method (ISO 10849:1996)
128 D.2.4 Other methods
D.3 Description of measuring equipment
D.3.1 General
D.3.2 Sampling line
129 D.3.3 Filter
D.3.4 Sample pump
D.3.5 Secondary filter
D.3.6 Flow controller and flow meter
D.3.7 Converter
D.4 Setting of measurement system
D.4.1 General
130 D.4.2 Preliminary zero and span check and adjustments
D.4.2.1 Zero gas
D.4.2.2 Span gasses
D.4.2.3 Adjustment of the analyser
D.4.2.4 Adjustment of the sampling system
131 D.4.2.5 Zero and span check after measurement
D.5 Calculation method
133 Annex E (normative)Measuring procedure for organic gaseous carbon (OGC)
E.1 General procedure
E.2 Description of measuring equipment
E.2.1 General
E.2.2 Sampling probe and filter
134 E.2.3 Sampling line
E.2.4 Sample pump
E.2.5 Secondary filter
E.2.6 Analyser (FID)
E.2.7 FID fuel
E.2.8 FID combustion air
E.3 Setting of measurement system
E.3.1 General
135 E.3.2 Preliminary zero and span check and adjustments
E.3.2.1 Zero gas
E.3.2.2 Span gases
E.3.2.3 Adjustment of the analyser
E.3.2.4 Adjustment of the sampling system
E.3.2.5 Zero and span check after measurement
136 E.4 Calculation of OGC
E.4.1 General
E.4.2 Calculation assumptions
E.4.3 Calculation of organic gaseous compounds
138 Annex F (normative)Measurement procedure for particulate matter (PM)
F.1 General
F.2 Test set-up
F.2.1 Sampling train
139 F.2.2 Sample probe
F.2.3 Particulate matter filter
F.2.4 Filter holder
140 F.2.5 Gas dryer
F.2.6 Pressure gauge
F.2.7 Indicating gas flow meter
F.2.8 Pump
F.2.9 Dry gas meter
F.2.10 Flue gas sample temperature at the filter
F.3 Test procedure
F.3.1 Pre procedure
F.3.1.1 Filters
F.3.1.2 Probe and filter holder
141 F.3.1.3 Leak check
F.3.2 Sampling
F.3.2.1 General
143 F.3.2.2 Sampling for pellet stoves
144 F.3.3 Analysis
F.3.4 Determination of the probe deposit weight
F.4 Calculations
F.4.1 Gas volume sampled (STP, 273,15 K, 1013 hPa)
145 F.4.2 PM mass
F.4.3 PM concentration
F.4.4 PM concentration at 13 % oxygen
146 Annex G (normative)Guideline for the characteristics to be taken into account in order to decide on families of appliances
G.1 Principles
G.2 Example for the determination of the appliances to be tested
147 G.3 Overview of the items related to design and construction to take account in order to decide family of appliances
148 G.4 Principles for determination of efficiency, carbon monoxide emission and safety distances to combustible materials in initial type tests of a family of appliances
153 Annex H (informative)Deviation of measuring results as a basis for market surveillance measurements
154 Annex I (informative)Standing air loss
I.1 General
I.2 Requirements
I.3 Test method
I.3.1 Type B appliance
I.3.2 Type BE appliance
156 Annex J (normative)Energy label
161 Annex K (normative)Guide to carry out a risk assessment

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BS EN 16510-1:2022
$215.11