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BS EN 60079-30-2:2017 – TC:2020 Edition

$280.87

Tracked Changes. Explosive atmospheres – Electrical resistance trace heating. Application guide for design, installation and maintenance

Published By Publication Date Number of Pages
BSI 2020 159
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This part of IEC 60079 provides guidance for the application of electrical resistance trace heating systems in areas where explosive atmospheres may be present, with the exclusion of those classified as requiring EPL Ga/Da (traditional relationship to Zone 0 and Zone 20 respectively). It provides recommendations for the design, installation, maintenance and repair of trace heating systems including associated control and monitoring equipment. It does not cover devices that operate by induction heating, skin effect heating or direct pipeline heating, nor those intended for stress relieving.

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PDF Pages PDF Title
87 undefined
90 Annex ZA(normative)Normative references to international publicationswith their corresponding European publications
91 CONTENTS
95 FOREWORD
99 1 Scope
2 Normative references
3 Terms and definitions
4 Application considerations
4.1 General
100 4.2 Corrosive areas
4.3 Process temperature accuracy
4.3.1 Type I
4.3.2 Type II
4.3.3 Type III
4.4 Installation considerations
101 5 Thermal insulation
5.1 General
5.2 Selection of insulating material
102 5.3 Selection of weather barrier (cladding)
5.4 Selection of economical thickness to provide optimum trace heating design
103 5.5 Double insulation
104 Figures
Figure 1 – Thermal insulation – Weather-barrier installation
105 Figure 2 – Typical temperature profile
106 6 System design
6.1 General
6.2 Purpose of, and major requirement for, trace heating
107 6.3 Training
6.4 Selection of trace heater
6.4.1 General
6.4.2 Site-fabricated trace heaters
108 6.4.3 Specific types of trace heating
6.5 Maximum temperature determination
6.5.1 General
6.5.2 PTC characteristic
109 6.5.3 Stabilized design
6.5.4 Controlled design
6.6 Heat up and cool down considerations
6.7 Design information
6.7.1 Design information documentation
110 6.7.2 Isometric or trace heater configuration line lists and load charts
111 6.8 Power system
6.9 Earthing requirements
112 6.10 Earth-fault protection of equipment
6.11 Start-up at minimum ambient temperatures
6.12 Long trace heater runs
6.13 Flow pattern analysis
113 Figure 3 – Flow pattern analysis example
114 6.14 Dead-leg control technique
6.15 Chimney effect
Figure 4 – Bypass example
115 6.16 Safety shower and eyewash station design requirements
7 Control and monitoring
7.1 General
116 7.2 Mechanical controllers
7.3 Electronic controllers
7.4 Application suitability
7.5 Location of controllers
117 7.6 Location of sensors
7.7 Alarm considerations
7.7.1 General
7.7.2 Trace heating circuit alarm
118 7.7.3 Temperature alarms
7.7.4 Other alarms
7.7.5 Integrated control
8 Recommendations for installation
8.1 General
119 8.2 Preparatory work
8.2.1 General
8.2.2 Scheduling and coordination
8.2.3 Confirmation of equipment
8.2.4 Receiving materials
8.2.5 Warehousing and handling
8.2.6 Personnel aspects
8.3 Installation of trace heating circuits
8.3.1 Coordination and equipment verification
120 8.3.2 Pre-installation testing and design verification
8.3.3 Visual examination
8.3.4 Insulation resistance test
8.3.5 Component substitution
8.3.6 Location of power supply
121 8.3.7 Installation of trace heaters
Tables
Table 1 – Pre-installation checks
123 8.3.8 Connections and terminations
125 8.4 Installation of control and monitoring equipment
8.4.1 General
8.4.2 Verification of equipment suitability
8.4.3 Temperature controller and monitoring devices
8.4.4 Sensor considerations
127 Figure 5 – Typical installation of control sensor and sensor for temperature limiting control
Figure 6 – Limiting device sensor on sheath of trace heater
128 Figure 7 – Limiting device sensor as artificial hot spot
129 8.4.5 Controller operation, calibration, and access
8.4.6 Necessary modifications
8.5 Installation of thermal insulation system (see also Clause 5)
8.5.1 General
8.5.2 Preparatory work
8.5.3 Installation of the thermal insulation materials
130 8.5.4 Cladding
8.5.5 Field (site work) circuit insulation resistance test
8.5.6 Visual inspection
131 8.5.7 Documentation
8.6 Installation of distribution wiring and coordination with branch circuits
8.6.1 General
8.6.2 Earth-fault protective device
8.6.3 Circuit protective device
8.6.4 Tagging/Identification
8.7 Commissioning
8.7.1 Pre-commissioning check
132 8.7.2 Functional check and final documentation
133 9 Maintenance
9.1 General
9.2 Fault location
9.3 Fault rectification
134 10 Repairs
10.1 General
10.2 Practicability of repair to electric trace heaters
10.2.1 Mechanical damage
10.2.2 Damage due to corrosion
10.2.3 Damage due to overheating
10.3 Repair techniques for electrical trace heaters
10.3.1 General
135 10.3.2 In-line splice
10.3.3 Connection via junction box
10.4 Earthing
10.5 Testing
136 Annexes
Annex A (informative) Example of design data record
Table A.1 – Example of design data record
137 Annex B (informative) Checklist for installation requirements
Table B.1 – Example of pre-commissioning check and trace heater installation record
139 Annex C (informative) Example of trace heater commissioning record
Table C.1 – Example of trace heater commissioning record
141 Annex D (informative) Example of maintenance schedule and log record
Table D.1 – Example of maintenance schedule and log record
143 Annex E (informative) Pipe heat loss considerations – Heat loss formula and example calculations
144 Figure E.1 – Assumed temperature gradients
149 Annex F (informative) Vessel heat loss considerations
F.1 General
F.2 Insulation heat loss (Qins)
150 F.3 Slab surface areas (Qslab)
F.4 Support heat loss (Qsupt)
151 F.5 Manhole heat loss (Qmanhole)
F.6 Convection coefficient formulae
F.6.1 General
F.6.2 Free convection, nonfluid surface, any orientation (hi, hco, ho)
152 F.6.3 Forced convection, any orientation (h0)
F.6.4 Radiation component, all coefficients (hf, hi, hco, ho)
154 Annex G (informative) Heat up and cool down considerations
G.1 Heat up
155 G.2 Cool down
157 Annex H (informative) Method to determine equivalent thicknesses of insulating cements
158 Bibliography
BS EN 60079-30-2:2017 - TC
$280.87