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BS EN ISO 4042:2022 – TC

$258.95

Tracked Changes. Fasteners. Electroplated coating systems

Published By Publication Date Number of Pages
BSI 2022 162
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This document specifies requirements for steel fasteners with electroplated coatings and coating systems. The requirements related to dimensional properties also apply to fasteners made of copper or copper alloys. It also specifies requirements and gives recommendations to minimize the risk of hydrogen embrittlement, see 4.4 and Annex B. It mainly applies to fasteners with zinc and zinc alloy coating systems (zinc, zinc-nickel, zinc-iron) and cadmium, primarily intended for corrosion protection and other functional properties: —    with or without conversion coating, —    with or without sealant, —    with or without top coat, —    with or without lubricant (integral lubricant and/or subsequently added lubricant). Specifications for other electroplated coatings and coating systems (tin, tin-zinc, copper-tin, copper-silver, copper, silver, copper-zinc, nickel, nickel-chromium, copper-nickel, copper-nickel-chromium) are included in this document only for dimensional requirements related to fasteners with ISO metric threads. The requirements of this document for electroplated fasteners take precedence over other documents  dealing with electroplating. This document applies to steel bolts, screws, studs and nuts with ISO metric thread, to other threaded fasteners and to non-threaded fasteners such as washers, pins, clips and rivets. NOTE       Electroplating is also applied to stainless steel fasteners, e.g. for the purpose of lubrication in order to avoid galling. Information for design and assembly of coated fasteners is given in Annex A. This document does not specify requirements for properties such as weldability or paintability.

PDF Catalog

PDF Pages PDF Title
94 undefined
97 European foreword
Endorsement notice
102 Foreword
103 Introduction
104 1 Scope
2 Normative references
105 3 Terms and definitions
4 General characteristics of the coating
4.1 Coating metals or alloys and main purposes
106 4.2 Build-up of basic electroplated coating systems
107 4.3 Coating systems and coating processes
4.4 Internal hydrogen embrittlement
4.4.1 General
108 4.4.2 Fasteners with hardness up to 360 HV
4.4.3 Fasteners with hardness above 360 HV and up to 390 HV
4.4.4 Fasteners with hardness above 390 HV
109 4.4.5 Fasteners in accordance with ISO 898-1, ISO 898-2 and ISO 898-3
110 4.4.6 Case-hardened fasteners
111 4.4.7 Work hardened fasteners and fasteners with threads rolled after heat treatment
112 4.4.8 Fasteners with bainitic structure
4.5 Baking
5 Corrosion protection and testing
5.1 General
113 5.2 Neutral salt spray test (NSS) for zinc-based coating systems
114 5.3 Sulfur dioxide test (Kesternich test)
115 5.4 Bulk handling, automatic processes such as feeding and/or sorting, storage and transport
6 Dimensional requirements and testing
6.1 General
6.2 Fasteners with ISO metric thread
6.2.1 Coating thickness
116 6.2.2 Gaugeability and assemblability
6.3 Other fasteners
117 6.4 Test methods for thickness determination
119 7 Mechanical and physical properties and testing
7.1 General
7.2 Appearance
7.3 Corrosion resistance related to temperature
7.4 Torque/clamp force relationship
7.5 Determination of hexavalent chromium
120 8 Applicability of tests
8.1 General
8.2 Tests mandatory for each lot
8.3 Tests for in-process control
8.4 Tests to be performed when specified by the purchaser
9 Designation system
9.1 General
121 9.2 Designation of electroplated coating systems for the order
123 9.3 Examples of designation of hexavalent chromium free electroplated coating systems for fasteners
124 9.4 Designation of fasteners with electroplated coating systems for labelling
10 Ordering requirements for electroplating
125 11 Storage conditions
126 Annex A (informative) Design and assembly aspects for joints with coated fasteners
134 Annex B (informative) Hydrogen embrittlement consideration
139 Annex C (informative) Corrosion protection related to zinc coatings with chromate conversion coatings
140 Annex D (informative) Coating thickness and thread clearance for ISO metric threads
147 Annex E (informative) Coating systems tested in accordance with ISO 9227, NSS — Evaluation of cabinet corrosivity for the neutral salt spray test
157 Annex F (informative) Obsolete designation codes for electroplated coating systems on fasteners according to ISO 4042:1999
160 Bibliography
BS EN ISO 4042:2022 - TC
$258.95