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BS 7912:2012+A1:2017

$198.66

Power cables with XLPE insulation and metal sheath, and their accessories, for rated voltages from 66 kV (Um = 72.5 kV) to 132 kV (Um = 145 kV)

Published By Publication Date Number of Pages
BSI 2017 64
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This British Standard specifies tests and requirements for power cables with XLPE insulation and metal sheath and their accessories for rated voltages from 66 kV (U m = 72.5 kV) to 132 kV (U m = 145 kV) for fixed installations.

NOTE 1 Cable systems to this standard do not normally have high electrical stresses at the conductor or insulation screen. If the calculated nominal electrical stresses at the conductor screen will be higher than 8.0 kV/mm and/or at the insulation screen higher than 4.0 kV/mm, then attention is drawn to the need to conduct a prequalification test in accordance with IEC 60840:2011 , Clause 13.

This British Standard is applicable to single-core cables and three-core cables with separate cores and to their accessories for usual conditions of installation and operation. It is not applicable to special cables and their accessories, such as those designed for submarine cables, for which modification to the standard tests might be necessary or special test conditions might need to be devised.

NOTE 2 Annex A gives tests and requirements for cable bonding leads. Annex B gives tests and requirements for sheath voltage limiters (SVLs), while Annex C gives tests and requirements for link housings. Annex D gives an additional water blocking test for phase conductors.

PDF Catalog

PDF Pages PDF Title
6 Foreword
9 1 Scope
2 Normative references
10 3 Terms and definitions
11 4 Voltage designation and cable design features
4.1 Voltage designation
12 Table 1 — Test voltages
13 4.2 Cable maximum temperatures
Table 2 — Cable maximum temperatures
4.3 Semi-conducting screens
4.4 Metal cable sheathing materials and metal screen
4.5 Oversheath materials
4.6 Precautions against water penetration in cables
14 5 Marking of cables
5.1 External marking
5.2 Identification of year and month of manufacture
5.3 Mark of an approval organization
6 Cable characteristics
15 7 Accessory characteristics
8 Test conditions
8.1 Ambient temperature
16 8.2 Frequency and waveform of power frequency test voltage
8.3 Waveform of impulse test voltage
9 Routine tests on cables and on the main insulation of prefabricated accessories
9.1 General
9.2 Partial discharge test
17 9.3 Voltage test
9.4 Electrical test on oversheath of the cable
10 Sample tests
10.1 Cables
Table 3 — Number of samples for sample tests
18 Table 4 — Test conditions and requirements for particular characteristics of cable insulating materials
24 10.2 Accessories
11 Type tests — Summary
11.1 General
25 11.2 Range of type approval for cables
11.3 Range of type approval for accessories
26 11.4 Summary of type approval tests
Table 5 — Type tests on cable components
27 12 Electrical type tests on cables
12.1 Electrical tests on complete cable
12.2 Sequence of tests
12.3 Special provisions
28 12.4 Check on insulation thickness of cable for electrical type tests
12.5 Bending test
12.6 Partial discharge test
29 12.7 Tan δ measurement as a function of the voltage and capacitance measurement
Table 6 — Tan δ in relation to voltage
12.8 Tan δ measurement at high temperature
12.9 Heating cycle voltage test
30 12.10 Impulse voltage test
12.11 Power frequency voltage test
Table 7 — Power frequency voltage test
12.12 Cable examination
31 13 Type tests on cable components
13.1 Check of cable construction
13.2 Ageing tests on pieces of complete cable to check compatibility of materials
32 Table 8 — Tests and requirements for mechanical characteristics of XLPE insulating material before and after ageing
Table 9 — Test requirements for particular characteristics of oversheathing for cables
33 13.3 Tests for determining the mechanical properties of insulation and oversheathing before and after ageing
13.4 Pressure test at high temperature on oversheaths
13.5 Test on PVC oversheaths (ST1 and ST2) at low temperature
34 13.6 Loss of mass test on PVC oversheaths of type ST2
13.7 Heat shock test for PVC oversheaths (ST1 and ST2)
13.8 Visual examination of semi-conducting screens
13.9 Hot set test for XLPE insulation
35 13.10 Measurement of carbon black content of black PE oversheaths (ST3 and ST7)
13.11 Shrinkage test for cable insulation
Figure 1 — Shrinkage test
13.12 Shrinkage test on polyethylene sheath
13.13 Test under fire conditions
14 Longitudinal water penetration type test on complete cables
14.1 Sampling
36 Figure 2 — Schematic diagram of apparatus of water penetration test
14.2 Procedure
37 14.3 Requirement
14.4 Additional procedure for phase conductor
15 Mechanical and thermal type tests on complete cables
15.1 General
15.2 Impact test
15.3 Abrasion, penetration, bending and saline bath tests on anti-corrosion coverings for self-contained cables
39 Figure 3 — Toothed wheel: 15 teeth
40 Figure 4 — Possible arrangement of sample in saline bath
15.4 Corrosion penetration test for aluminium sheathed cables
41 15.5 Internal thermal resistance of complete cable
42 16 Type tests on accessories
16.1 General
16.2 Tests and requirements
43 16.3 Partial discharge test
16.4 Load cycle voltage test
16.5 Impulse voltage test
16.6 Power frequency voltage test
16.7 Examination
16.8 Tests on buried joints
44 Table 10 — Lightning impulse voltage test levels
45 16.9 Test for accessories with mechanical connections to sheath or screen wires
46 16.10 SF6 switchgear cable connections
17 Type tests on ancillary equipment
18 Electrical tests after installation
18.1 Testing of insulation (cable and accessory)
Table 11 — A.C. test voltages
18.2 Verification of specially bonded sheath systems
47 Table 12 — Maximum contact resistance values
18.3 Verification of positive phase and zero sequence impedance
49 18.4 D.C. conductor resistance test
18.5 Voltage test on sheath insulation
18.6 Test on sheath voltage limiters
50 Table 13 — Voltage and current range for maintenance test on silicon carbide units
51 Annex A (normative)  Tests and requirements for cable bonding leads
52 Table A.1 — Examples of the construction of single core bonding leads
53 Table A.2 — Examples of the construction of concentric bonding leads
55 Table A.3 — Test voltages for bonding leads
Table A.4 — Conductor d.c. resistance
56 Annex B (normative)  Tests and requirements for sheath voltage limiters (SVLs)
58 Annex C (normative)  Tests and requirements for link housings
61 Annex D (normative)  Additional water blocking test for phase conductor
62 Figure D.1 — Apparatus for water penetration test
63 Bibliography
BS 7912:2012+A1:2017
$198.66